Pawn lam Honing Machine lian tak a ni

 

Machine chak zawng zawng: 22kW - 75kW
Processing beam:700-900cm3/h, a tam ber: 1200cm3/h
Dimension dik tak: H6-H8
Stroke sei zawng (mm): 3000mm - 25000mm
A hnathawhna hmun Bore diameter (mm): 200mm-1000mm

 

 Hman awlsam leh awlsam tak

 Operator te tan thil mamawh tlem
 Clamping aligning hun tawi zawk leh processing efficiency sang zawk

 

 

 External honing machine hian Form Accuracy a ti tha thei chauh a ni
 External honing machine hian a awmna tur a thlak thei lo
 Concentricity hi siamthat theih a ni lo

 

 

Entawn tlak	Bore sei zawng(mm) .	Bore diameter (mm) a ni.	SIZE L(mm) a ni.	SIZE W(mm) a ni.	SIZE H(mm) a ni.	Buk (kg) a ni.
WYH-3000Z a ni	3000	Φ200-φ1000	5024	1870	2050	70000
WYH-5000Z a ni	5000	Φ200-φ1000	81024	1870	2050	90000
WYH-6000Z a ni	6000	Φ200-φ1000	93024	1870	2050	110000
WYH-8000Z a ni	8000	Φ200-φ1000	11540	1870	2050	160000
WYH-10000Z a ni	10000	Φ200-φ1000	13540	1870	2050	200000
WYH-12000Z a ni	12000	Φ200-φ1000	15540	1870	2050	260000
WYH-15000Z a ni	15000	Φ200-φ1000	18540	1870	2050	300000
WYH-16000Z a ni	16000	Φ200-φ1000	19540	1870	2050	350000
WYH-18000Z a ni	18000	Φ200-φ1000	21540	1870	2050	400000
WYH-20000Z a ni	20000	Φ200-φ1000	23540	1870	2050	450000

 

 

Honing machine hi workpiece diameter 110 mm atanga 1000 mm inkar leh a sei zawng 1000 mm atanga 20000 mm inkar a outer circle honing atan a tha hle.

 

• Processing cycle: 500-900 cm vel a ni³/h (a tam ber chu 1200 cm thleng a ni³/h).
• Processing dimension dik tak: h6~h7.
• Processing laiin surface roughness: Ra0.4 aia tlem emaw, a tlukpui emaw.
• A chunglam inkar a workpiece rit ber: 20000 kg.
• Machine tool chakna zawng zawng: 75 kW.
• Machine hmanrua load- phur theihna: 20T

 

Figure 1 Pawn lam atanga honing machine

 

 

Spindle motor chakna: 37.5 kW a ni.
Feed motor chakna: 1 kW.
Reciprocating motor chakna: 9.8 kW a ni.
Support seat motor: 1 kW a ni
Support seat chawi theihna motor: 2 kW.

 

 

Honing machine hi spindle box, honing head, bed body, workpiece support (optional), reciprocating mechanism, tailstock, control operating system, cooling system, leh outer shell te atanga siam a ni ber.

 

Pawn lam atanga chhuak External honing machine siam dan

 

 

Spindle tawp lam: GB A2-15.
Spindle through-hole diameter: 95 mm a ni.
Spindle hmalam tawp taper hole: metric 100.
Spindle speed: 2-speed hmanga inthlak danglam zel transmission.
Spindle speed range: 39 r/min atanga 230 r/min thleng a ni.
Jaw chuck pali diameter: φ 1200 mm.
Lubricating oil pump: 6 L/min.

 

Spindle box hmel lan dan

 

 

Honing head hian three-layer frame structure a hmang a, chu chuan multi-directional floating a ti thei a; Honing head multi-directional floating hian honing process chhungin workpiece chu automatic centering a tichiang a ni.

Honing head hi oilstone seat mechanism, inner frame, middle frame, outer frame leh balancing system te a ni. Oil stone feed hi inner frame-a feed motor hmanga chak a ni a, reducer, bevel gear, screw, synchronous belt, leh synchronous wheel hmanga thawn chhuah a ni. Program control hmangin automatic in a feed thin

 

Honing lu a siam dan

 

Inner frame leh middle frame inzawmna hi inner frame chunglam leh hnuai lam shaft, rolling leh sliding mechanism, leh deceleration mechanism-ah a innghat a ni. Fixed inner frame hi a roll leh slide up leh down thei a, middle frame-ah vei leh ding lamah a swing thei a, nitrogen balance system hmangin inner frame leh a hmun dangte self weight a tihhniam theih bawk. Inner frame-ah hian screw drive mechanism, reduction mechanism, leh servo motor te a awm a, chu chuan oil stone seat moving mechanism veilam leh dinglam a kal dan a hrethiam thei a, oil stone feeding leh shrinking pawh a hrethiam thei bawk.

Oilstone seat mechanism dahna hmun hi processing range a zirin siamrem a ni. Oilstone seat pointer hi honing head ruler awmna nen a inmil a ni. Oilstone hi oilstone seat mechanism-ah oilstone clamping block hmangin an dah a, chu chuan rang tak leh awlsam takin oilstone seat awmna chu a siamrem thei a, oilstone chu a thlak thei bawk.

 

Oil lung hmanga seat siam dan

 

 

Workpiece support hi arc-shaped workpiece support frame, swing arm mechanism, lifting mechanism, etc. atanga siam a ni ber a, supporting force sang ber chu 30 kN a ni a, support frame stroke chu 0-280 mm inkar a adjustable a ni a, lifting mechanism stroke chu 10 mm a ni a, support frame roller chu workpiece scratch loh nan nylon material hmanga siam a ni.

Machine tool hi workpiece support set khat hmanga thuam theih a ni a, chu chuan workpiece chu a hnuai lam hawia a scratch loh nan a tha thei ang.

 

 

Workpiece thlawpna dinhmun dinglam

 

 

Workpiece support chu a tlakbuak lai a ni

 

Workpiece support frame siamthat dan tur schematic diagram

 

 

Reciprocating mechanism hi active sprocket box assembly, driven sprocket box assembly, drag plate, chain connecting plate, chain bracket group, chain, drag chain, etc. te a ni a, servo motor hian drag board-a honing head dah chu planetary reducer, sprocket leh chain hmangin reciprocating motion a neih theih nan a khalh a ni.

Reciprocating speed: 1 m/min atanga 25 m/min thleng a ni

 

A rilru a hah lutuk chuan a rilru a buai em em a, a rilru a hah lutuk chuan a rilru a buai em em bawk a. active sprocket box assembly

 

 

Tailstock hi base component leh tailstock atanga siam a ni a, overload top hmanga thuam a ni a, tailstock sleeve stroke 280 mm a awm bawk.

 

Tailstock te chu a schematic diagram a ni

 

 

Machine tool hian fully digital industrial computer control system a hmang a, hnathawhna atan inch 15 LCD touch screen a nei a, user-friendly interface, information capacity lian tak, leh hman awlsam leh awlsam tak a nei bawk.

Real time data khawlkhawm, real-time feedback, leh hnathawh laiin process parameter siamthat. Super strong processing parameter dynamic database, operator chuan workpiece pawn lam diameter chauh a input a ngai a, machine tool hian a inmil tur spindle speed, spindle box gear, maximum load rate, maximum protection torque leh parameter dangte chu automatic in a siam chhuak thin. Operator-te hnathawh tur tih tlem a, hnathawh dik lo awmte chu \\ha taka ven.

Oil stone feed control system hian hmun sang leh hniam te, chubakah workpiece pawn lam taper te chu processing laiin real-time in a hmu thei a, display screen-ah graphical form-in real-time in a lantir thei bawk. Hmun sang leh hniam hmuhchhuah te tan chuan kut hmanga hnathawh a ngai lo va, machine tool chuan hmun sang takah chuan a mah chauhin short stroke repairs a ti ang Processing curve hian line dik tak a hnaih chuan pawn lam circle cylindricity chu a inmil hle a ni. Manual short stroke repair a support bawk a, short stroke frequency leh amplitude pawh adjustable a ni. Online measurement leh load processing atana automatic correction program hmang hian local honing chu automatic control a ni thei a ni.

Programmable touch screen hian awlsam takin workpiece size a input thei a, spindle speed dik tak a chhut thei bawk. Touch screen hian machine tool hnathawh dan dik tak-time a lantir thei bawk: spindle load, workpiece pawn lam circle-a point sang leh hniam, honing head position, honing time, feed rate, power range, etc. Processing, stroke, pressure, leh time-a parameter lian ber berte tan chuan touch screen hmanga direct-a siamrem theihna tur shortcut a awm a ni. He hmanrua hian part hrang hrangte chu automatic repair function a nei a. Workpiece pawn lam diameter lian lutukna hmun a hriat hnuah, automatic repair chu on theih a ni a, he hmunah hian short-range repair chu automatic-in a ti thei a ni.

 

Mihring Computer Interface hmanga siam a ni

 

 

Cooling system ah hian three-stage filtering device a awm a, chu chu oil pump, magnetic separator, paper tape filter, leh filter screen te a ni. Honing oil hian magnetic separator a paltlang hmasa a, chu chuan honing oil chhunga iron powder mud tam zawk chu automatic-in a paih chhuak thei a, chutah chuan paper tape filter a paltlang a, chutih lai chuan honing oil chhunga iron powder leh oil stone powder tam zawk chu a paih chhuak tawh a ni. A tawp berah chuan circulating cooling working fluid chu oil tank filter, oil pump leh pipeline hmangin workpiece-ah pek a ni. Cooling oil awm zat hi processing dinhmun tak tak a zirin a inthlak thei a, cooling switch chu honing head sir lehlamah a awm bawk.

 

 

Surface roughness: Ra12.5 aia tlem emaw, a tlukpui emaw.
Roundness: 0.3 mm aia tlem emaw, a tlukpui emaw.
Conical angle: 0.2 mm/m aia tlem emaw, a tlukpui emaw.
Workpiece taper pum pui chu 1 mm aia tlem emaw, a tlukpui emaw a ni.

 

 

1. Configuration List siam dan tur
A chipchiar zawkna chu Attachment 1 ah hian en theih a ni.

2. Machine tool dahna atana hmanraw mamawh.

3. Technical data hmanga thil tih a ni
Mechanical leh electrical numerical control system manual, thil siam chhuah thiamna certificate.

 

 

1. Equipment install, debugging, operation training, etc. atana thil tul hrang hrang
Product shipment hmaa pre acceptance, supplier hian demand side reception leh pre acceptance hna thawh zawh hna a thawk a ni. Equipment chu site-ah a thleng ang a, supplier-a service personnel-te chuan service notice an dawn hnu ni 20 chhungin machine tool install, debug leh test turin demander an thleng ang. Bungraw dahna tur hi supplier mawhphurhna a ni a, anmahniin an dahna leh sakna hmanrua an pe tur a ni. Supplier chuan installation process chhungin company dan a zawm tur a ni a, 5S work chu a sak chhungin a hmunah a enkawl tur a ni. Installation leh debugging chu ni 60 chhungin tihfel a ni ang. Installation leh debugging zawhah trial production tih a ni ang a, standard angin acceptance tih a ni ang. Supplier chuan a lei tu operator leh maintenance personnel te tan hmuna training a pe ang a, ni 7 chhung awh tur a ni; Trained personnel-te hian hna mamawh an tlin hma loh chuan supply leh demand lam pahnihte thawhhonaa theoretical leh practical assessment an nei ang.

2. Quality assurance hun chhung
He hmanrua quality assurance hun chhung hi thla 12 a ni. Warranty hun chhung hian hmanrua design tha lo emaw, siam that loh vang emaw, supplier dangte mawhphurhna avanga quality lama harsatna emaw, hnathawh that loh emaw a awm chuan, siamtu chuan hmanrua chu a thlawnin a siam that emaw, a thlak emaw nghal tur a ni a, a debug tha tur a ni.

3. Zawhna hnua service pek
Warranty hun chhunga hmanrua a chhiat chuan supplier chuan a leitu hnen atanga hriattirna a dawn atanga darkar 4 chhungin a tha zawngin a chhang tur a ni. Supplier chuan handling turin site-ah a kal a ngai a nih chuan darkar 48 chhungin supplier chu a leitu hmunah a thleng tur a ni.

4. Thil hmanrua dahna tur
Thil dahnaah hian demand side-a machine tool operator-te chuan an pui ang a, machine tool dahnaah hian machine tool structure leh working principles, simple troubleshooting telin, operator-te hnenah professional training pek tur a ni.

 

 

1. Machine tool hian ni 3 chhung zet hna a thawk chhunzawm zel a, hmanrua performance nghet tak leh product quality technical requirements a tlin.

2. Thil hmanruaa electrical component hman zawng zawng hi thil quality sang -a siam a ni a, rintlak taka hnathawh a ni.

3. Thil hmanrua te hi a thawk tha a, control flexible a ngai a, oil leakage emaw ri danglam bik emaw a awm lo.

4. Supplier chuan machine tool part zawng zawng chu brand new a nih thu a guarantee.

 

 

1. Acceptance neih chhung hian supplier-in a designated model aṭangin honing oil barrel thum (200 L/barrel) lei tur a ni.
2. Workpiece trial machining (honing machine machining range chhunga dimension nei workpiece) .
3. Honing oilstone (supplier chuan honing oilstone tlemte chauh a pe a, chu chu a lei tuin honing workpiece a enfiah leh test theih nan a pe thin).

 

Attachment 1: A siam dan tur list
External honing machine configuration list leh quotation te chu a hnuaia mi ang hian a ni

 

Serial Number a ni	Hming	Thusawi	Chhinchhiah
1	kaihruai	WYH-20000 atanga lak a ni	LRT a ni
2	spindle a ni	37.5 kW a ni	Dench a ni
3	Spindle motor khalhtu a ni	37 kW a ni	schneider chuan a ti a
4	feed motor a ni	1 kW a ni	schneider chuan a ti a
5	Motor khalhtu chawm rawh	1 kW a ni	schneider chuan a ti a
6	Motor inthlak danglam (reciprocating) a ni	9.8 kW a ni	schneider chuan a ti a
7	Motor khalhtu reciprocating a ni	9.8 kW a ni	schneider chuan a ti a
8	digital control system hmanga enkawl a ni	WYH-1 a ni	LRT a ni
9	Touch screen a ni	15 inches a ni	schneider chuan a ti a
10	nei		NSK
11	coupling tih a ni		Italy ram a ni
12	Aviation connector te/ . electrical components te pawh a awm bawk		schneider chuan a ti a
13	Khum frame/sheet metal hmanga siam a ni		Liruite chuan
14	Filtration system hmanga siam a ni	centrifuge hmanga siam a ni	Turbo-separater tih hi a ni
15	rel kawng a ni	Linear guide pahnih a awm
17	Electric lam thil chi hrang hrang		schneider chuan a ti a
18	pneumatic components te pawh a awm		AirTAC a ni

Note: Motor leh driver brand thenkhat imported te delivery time avang hian a chunga configuration kan tarlan hian delivery time a nghawng thei a, supply theih loh a ni thei bawk. Supply theih loh emaw, delivery nghawng theih loh emaw a nih chuan, siamtu leh diltu chuan inremna siamin, inbiakpawhna an nei ang a, thil dang thlan chhuah an tum ang.

 

 

External honing machine hi machine tool chi khat a ni a, a bik takin axle parts outer circle surface precision machining atan hman a ni. Unique honing process hmang hian workpiece excircle-ah high-precision leh high-efficiency final finishing a ti a, hei hian excircle-a geometric accuracy leh surface quality nasa taka tihchangtlun a tum a ni

 

 

External honing machine hian flexible floating grinding a hmang a, cylindrical grinding machine hian rigid contact grinding a hmang bawk
External round honing: oil bar chu workpiece fit turin radial direction-ah a float a, external round honing machine-a processing method: oil bar chu workpiece fit turin radial direction-ah a float bawk
Cylindrical grinder motion ber chu grinding wheel chak-speed rotation hi a ni

 

 

External honing machine te hi fine leh long shaft shape accuracy repair leh efficient surface finishing lamah an tha hle

Cylindrical grinding machine hi multi-step shaft all-around player leh position accuracy control core a ni

 

 

Kum 1:15 chhung zet honing machine research leh production lama tawnhriat nei tawh
2: Machine hmanna software honing, independent intellectual property rights nei
3:Motor leh electrical components te hi European emaw Japanese brand atanga lak chhuah a ni
4:Rintlakna hi market-in a hre chiang hle
5:Technical team tha tak a ni
6:After-sales service team tha tak a ni

 

 

1:Kum 2010 atang khan Chinese market-ah honing machine siamtu hriat hlawh tak a ni.
2:Team tawnhriat ngah, naupang, leh mawhphurhna nei tak kan nei a.
3:Technical team tha tak kan nei a. Kan thil siamte hi kan chhuang hle.
4:Quality assurance a ni! Customer hnena an pek hmain factory-a quality supervision department chuan quality khauh takin an control thin.
5:Honing machine leh hmanrua bikte chu customer mamawh angin special workpiece honing atan customize.

 

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